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Small shop and plotters

Selling shirts and decals changes the math: wider material, longer runs, faster weeding and a press that holds heat and pressure evenly. A vinyl plotter and a clamshell or swing-away press are the usual next step.

A vinyl plotter cuts from rolls with a drag knife. The blade tip trails behind the holder center by a small offset, so the software corrects corners for it. Set blade exposure to about the thickness of the vinyl film so the tip only scores the liner, then raise the force in small steps until it weeds cleanly.

A clamshell press opens like a book and takes little room. A swing-away press moves the hot upper platen away from the work area, which helps with thick items and keeps heat off your hands. Auto-open presses lift the platen when the timer ends, which helps avoid over-pressing in a busy run.

Costs add up per piece: vinyl, blanks, transfer tape, blades and mats. Track waste on your first batches and price from real numbers, not from the cost of one perfect shirt.

Common mistakes

  • Setting blade exposure much deeper than the vinyl film, which cuts the liner and wears the strip.
  • Pressing production orders on a handheld press meant for one-off projects.
  • Pricing from material cost alone without weeding time and waste.

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